Integra Castings
一个ISO 9001:2015认证gray & ductile iron foundrywith the ability tomelt, mold and corea wide variety of materials. We are proud to work with you to create customized solutions for your project while maintaining the strictest quality assurance guidelines.
A division of The CTD Group
focused on gray & ductile iron castings.
Having joined The CTD Group in 1990, Integra Castings high production No-Bake line can produce castings up to 1,000 lbs. Our large no-bake line produces 1,000 to 4,500 lbs castings with excellent dimensional stability. As an added quality improvement process, Integra Castings filters all poured metal to remove any non-metallic inclusions detrimental to machining and casting integrity.
Melting:
- Two Inductotherm coreless induction furnaces have the capacity of 130,000 lbs poured per day.
Molding:
- No-bake continuous mixer complete with power roller conveyor; roll-over draw and mold manipulators for producing castings weighing up to 1000 lbs.
- No-bake continuous mixer utilizing flask molding system for producing castings weighing 1000 to 4500 lbs.
- 20 ton/hr shakeout and sand cooler.
- 3 ton/hr thermal sand reclamation unit.
Core Making:
- No-bake continuous mixer for large close tolerance coring. Complete with automated loop and rollover for larger core boxes
- CB-22 Cold Box core machine
Materials we are able to cast at Integra Castings:
- Variety of Gray Iron, ranging from Class 20-Class 50
- 60-40-18: a ferritic grade material with high elongation
- 65-45-12: a standard ductile iron used for structural castings
- 80-55-06: ideal where higher tensile and wear resistance is required
- 100-70-03: the best choice for high tensile strength requirements, including gears and splines
- Austempered Ductile Iron
Molding:
- Spectro Spectrometer analysis.
- ISO 9001:2015 certified.
- Electro-Nite and Leeds and Northrup quick lab metal analysis.
- Chemical verification by outside lab.
- Physical test bars analysis by outside Lab.
- Sand lab analysis.
- Statistical Process Control throughout the manufacturing process, including:
- Base metal chemistry.
- Final metal chemistry.
- Mold testing.
- Ultrasonic testing.
- Poured metal verification.
- Brinell hardness testing.
- X-Ray testing by independent lab.
All necessary documentation can be supplied to support customer requirements.
Custom Machining:
To complete your Integra supplied casting, the CTD group provides full servicecustom machiningcapabilities from its two locations:Canadian Tool and Die Ltd.andCTD Machine Works.
